6 Volt Battery Setup

Our reliable Trojan “house” battery was nearing the end of it’s usable camping life (no longer as many days between charges), so I made the switch to a dual 6 volt system. The 12 volt battery we had (Trojan 30 XHS) provided 130 amp/hours - the 6 volt (Trojan T-105) provides 225 amp/hours. More power in almost the same space - how cool is that? This required removing the existing battery box, installing a new box (after modifying the box with parts from the old box, as well as latches and seals), installing a smaller box for the battery disconnect switch, and while I was at it, installing a new battery meter (an upcoming post).

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Foam Blowing Out of the Dash Fix

A couple of years ago, while traveling on Route 66 in humid Missouri, chunks of foam started blowing out of our dash vents, filling the cab with sticky bits of disintegrating material - quite a mess. I had remembered reading on the ev_update list that this was from the “blender box” in the air conditioning system - the box that regulates the air flow from the heater, directs air to the defrost, floor, etc.

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Platform Bed Details

Here are some photos of how our platform bed is put together. The wood is 3⁄4 inch birch plywood, the hinges are brass piano hinges, and aluminum angle is used to create the “box” portion and other supports. View from the back: My method for holding the platform in place: The platform is hinged in such a way as to form a seat (from before we had a drawer):

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Mini Table for Coffee

We only travel with one table, but once you have dishes on that, you don’t have much room to prepare anything - like coffee after lunch! We mocked up a “mini” table out of plywood before our desert trip to see if this idea would work - it was such a success, I now need to make one out of maple. Our “big” table is also out of maple (much nicer than laminate!

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Modified Control Panel

This is how our control panel above the fridge looks now. Let me give you a tour, explain what I did, and share some pointers on what NOT to do… The stock EuroVan control panel is black, has only one 12 volt outlet, and on the 95, has a very stupid layout for the water pump switch. On later models, the faucet has an integrated switch, eliminating the need for a water pump switch on the control panel.

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New "Food Cabinet" and Upper Shelf

The EuroVan has a small cabinet to the left of the sink/stove - we call it the “Food Cabinet”. Below this cabinet is a small drawer, which is poorly designed - it cannot open to it’s full depth, and is a pain to get back in place if you pull it out. Others have added “normal” drawer slides to the drawer to improve its usability - we started to do this, and then decided to redo the entire cabinet - like so:

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Awning "shoot out"

Our van had a Carefree awning installed on it - the “standard” awning installed on the EVC by Winnebago - and frankly, it sucked. It was a terrible thing to try and use - difficult to get the awning out of the case, heavy, even harder to get back IN the case. We dreaded using it. We finally splurged on a Fiamma awning, as well as a ShadyBoy awning for the fridge side of the van (driver’s side) - see my earlier posts here, here, and here on the installation of these awnings.

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Fiamma Awning Installation - part 2

The Fiamma comes with 2 brackets that mount to the side of the van, so you do not need to place the legs on the ground - great for a quick setup at a lunch stop. The placement of these brackets is not “spelled out” anywhere - here is what I found worked best for me. I placed the brackets the same distance below the “crease” in the side of the van.

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